Reducer

Focusing on the design, manufacturing processes, heat treatment techniques, and key quality control points for all types of standard and non-standard gears.

FAZ Series Gear Reducer

The FAZ Series is designed for industrial equipment requiring compact installation, controlled speed reduction, and flexible output configurations. It is commonly used in conveyors, material handling equipment, packaging machinery, automated production lines, lifting systems, and other industrial drive applications.

Item	Value
Model	FAZ37-FAZ157
Ratio Range	3.81-281.71
Motor Power	0.18-200 kW
Output Torque	Up to 18,000 N·m
Mounting Type	B14 Flange Mounted
Output Shaft	Hollow Shaft

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Product Description

Key Technical Features & Advantages

Helical Gear Transmission: The FAZ series adopts helical gear pair for stable and high-efficiency power transmission, delivering reliable torque output.
B14 Flange Hollow Shaft Mounting: FAZ type comes with B14 flange structure and hollow output shaft, convenient for slewing installation onto driven machine shafts.
Right-Angle Transmission Layout: Input motor axis and output hollow shaft are arranged perpendicularly, saving overall layout space for equipment.
Compact Cast Housing Construction: Integrated cast gearbox housing features high rigidity and small footprint, adapting to limited installation space.
Hollow Output Shaft: Hollow output shaft design enables direct sleeve mounting on driven shaft, simplifying connection structure.
Smooth & Low-Vibration Operation: Precisely machined helical gears realize steady meshing, low noise and controlled vibration during continuous operation.
Wide Power & Torque Coverage: Available in frame sizes FAZ37 ~ FAZ157, covering input power from 0.18kW up to 200kW and permissible torque up to 18000 N·m.
Flexible Motor Matching: Compatible with standard IEC motors or custom motors; adapter flange available for special motor configuration.

Product Design Configurations

FAZ.. Series: B14 flange mounted helical gear reducer
FAZ Type: B14 flange mounted version with hollow output shaft
Frame Range: Multiple frame sizes: FAZ37, FAZ47, FAZ57, FAZ67, FAZ77, FAZ87, FAZ97, FAZ107, FAZ127, FAZ157
Gear Arrangement: Helical gear reduction transmission
Drive Layout: Right-angle perpendicular input & output layout

Input & Output Configurations

Output Type: Hollow shaft
Input Types:

o Direct-coupled electric motor

o Standard IEC motor adapter

o Customized motor input

o Special motor with connection flange

Mounting Styles & Options

Mounting Method: B14 flange mounting
Output Shaft: Hollow output shaft
Motor Connection: Standard IEC or customized motor configurations
Installation Options: Different flange specifications according to equipment requirements

Motor Options & Accessories

Thermal protection sensors
Forced cooling fans
Mechanical brakes
Encoders
Anti-condensation heaters
Mechanical backstops
Motor adapters and mounting accessories

Primary Industrial Applications

Conveyor Systems
Material Handling Equipment
Packaging Machinery
Automated Production Lines
Textile Machinery
Food Processing Machinery
Printing Machinery
Pumps and Fans
General Industrial Machinery
Lifting & Hoisting Equipment
Mixing & Agitation Equipment

Our Core Strengths

Standardized Production Process Flow

Raw Material Forging & Normalizing
Premium alloy steel (20CrMnTi / 40Cr) forgings undergo strict normalizing and ultrasonic flaw detection to eliminate internal stress, optimize grain structure, and ensure superior core impact resistance.

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Precision CNC Machining & Gear Hobbing
Multi-axis CNC lathes complete high-precision turning of reference datums and end faces. High-speed CNC gear hobbing and shaping machines precisely form the initial tooth profile with strict geometric allowances.
Controlled Carburizing & Heat Treatment
Processed in multi-purpose atmosphere-controlled furnace lines. Surface carburizing and quenching achieve a wear-resistant surface hardness of HRC 58–62, while preserving tough, shock-absorbing cores.

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High-Precision CNC Gear Grinding
Advanced CNC profile gear grinding machines eliminate heat-treatment micro-distortions. Tooth flanks are precisely modified with crowning to achieve DIN Class 5–6 accuracy, ensuring whisper-quiet running.
Housing Machining & Clean Modular Assembly
Gearbox housings are machined on CNC horizontal machining centers for micron-level bore concentricity. Assembled in a clean workshop with top-tier bearings (SKF/NSK/C&U) and dual-lip oil seals to guarantee zero oil leakage.

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100% Comprehensive Testing & Export Packaging
Every unit undergoes 100% full inspection: gear measurement center (CMM), dynamic running test (vibration, noise, temperature rise) and sealing test before multi-layer anti-rust film and solid plywood case packaging.

Core Advantage

Ultra-Silent Transmission

High-precision gear grinding delivers tooth surface roughness as low as Ra 0.4, with tight meshing, low vibration and noise for smoother equipment operation.

Extended Service Life

Premium materials matched with precise heat treatment ensure wear-resistant tooth surfaces and impact-resistant core, cutting maintenance and replacement costs.

All-Condition Adaptation

Custom solutions for high-speed heavy load, corrosion resistance and food-grade scenarios, eliminating trial-and-error costs in product selection.

Cost-Effective & Reliable Delivery

Scaled production supports tiered pricing for bulk orders with consistent quality; full-process control guarantees stable lead time and complete after-sales support.

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Logistics and After-Sales Service

Global Logistics & Export Packaging

VCI Anti-Rust & Solid Plywood Packaging

Internal VCI vacuum anti-rust packaging combined with seaworthy, non-fumigation plywood crates to guarantee zero corrosion during long ocean transit.

Flexible Multi-Modal Shipping

Supporting Sea Freight, Air Cargo, and Railway Express (FOB, CIF, DDP/DDU) with real-time tracking for punctual delivery.

Complete Export Documentation

Full clearance support including Certificate of Origin (CO/Form E), CE certificates, and factory dynamic test reports.

After-Sales Service & Technical Warranty

12-Month Full Quality Warranty

100% free replacement or repair for any manufacturing-related defects under standard operating conditions within 12 months.

24/7 Rapid Engineering Support

Professional technical team provides 2-hour response for model selection, installation guidance, and troubleshooting.

Lifetime Spare Parts Availability

Sufficient inventory of standardized modular parts (gears, shafts, seals, bearings) ensuring rapid worldwide dispatch.

Frequently Asked Questions (FAQ)

Can your gearboxes directly replace international brands like SEW, Flender, or Bonfiglioli?

Yes. Our modular gearboxes (R, F, K, S series and planetary units) are designed to standard international mounting dimensions. They can achieve 1:1 direct interchangeability in mounting hole positions, shaft diameters, input flanges, and gear ratios without modifying your existing machinery.

What technical parameters do I need to provide to select the right gearbox?

To help our engineering team calculate the ideal model, please provide: input motor power (kW/HP), input/output speed (RPM) or gear ratio, required output torque (Nm), mounting position (horizontal/vertical), and the specific application or working environment.

What is the typical lead time for standard and customized gearboxes?

For standard modular models (R/F/K/S series and cycloidal gearboxes), lead time is typically 7–15 days. For customized units with special ratios, shafts, or special flanges, lead time is usually 20–30 days. Emergency spare parts are dispatched within 48 hours.

How do you guarantee zero oil leakage and transmission durability?

All gearboxes utilize precision-machined CNC housings for micro-level bore concentricity, premium dual-lip skeleton oil seals, and top-tier bearings (SKF/NSK/C&U). Every unit undergoes a 100% dynamic running test (vibration, noise, temperature rise) and sealing test before export packing.

What is your MOQ, warranty policy, and do you supply test reports?

Our MOQ is 1 unit (sample order supported). All products come with a 12-month comprehensive warranty. Each shipment can be provided with full documentation, including dynamic test records, material certificates, CMM gear inspection reports, and CE/ISO compliance certificates.